I hadn't planned to add so many feathers. I'm still not completely happy with them, and of course I still need to make a strap. And they won't sit on the brim of my awesome hat so I'll have to figure out some other way to display them that doesn't involve wearing them. But here they are, my very first pair of goggles, and a pair of the original welding goggles they started life as:
For those of you who are interested in making your own, it's a lot easier than I thought it would be. My first step was to remove the original strap, the plastic piece over the chain connecting the eyepieces, and remove the lenses (the eyepieces unscrew so you can remove them easily). Then I spraypainted them copper, making sure to get all the surfaces including the chain, and let them dry overnight.
Once they were dry, I put the lenses back in and adjusted the chain so that the goggles fit me. You can move the chain while the eyepieces are unscrewed; trim off excess so the ends won't gouge you in the eyeball. That would be pretty ironic if your eye protection blinded you. I noticed that there were two round pieces on the sides of the goggles, attached with a plastic pin through a hole. I have no idea what these are for, but I removed them and set them aside.
At this point I wasn't sure what to do. I had planned on painting decorations on the sides and then gluing some feathers on, and then I figured I'd be done. But they looked kind of boring, and I have all this leather scrap. I idly picked up a piece of pliable brown leather and wrapped it around the edge of an eyepiece.
It looked amazing! So I got out the glue, Gem-Tac, and put a line of it along the straight edge of the leather (on the wrong side, of course). I separated the eyepieces (took the chain off) so I could handle them more easily. Then I wrapped the leather around the edge of the eyepiece, leaving a small gap for the chain, tugging and stretching the leather to make it fit snugly over the plastic.
Gem-Tac turned out to be perfect for this kind of project. It starts to dry quickly so it held the leather in place as I worked, but it doesn't dry crazy fast like epoxy or superglue, so I could make adjustments after a few minutes if the leather wasn't quite where I wanted it.
Then I wrapped the leather around to the inside of the eyepiece. I didn't try to cover the inside completely and I did a messy job, but keep in mind that at this point I still didn't think the leather was going to actually work at all. I trimmed and cut notches as necessary to make it snug.
When I finished, I was blown away by how good it looked.
I put the chain back in place before the glue had completely set--I was worried I might have glued the lenses to the eyepieces and wouldn't be able to open them later. I also cut a piece of leather and glued it in place around the chain. Then I noticed the plastic pieces I'd removed earlier. I used my awl to poke holes in the leather so I could put the pieces back.
Then I took a break and ran to the store, and while I was gone I picked up some little brass acorn nuts at Lowe's. I was going to buy two dozen, since each eyepiece has a dozen spaces, but they're too damn expensive--almost $2.50 for four. I bought one dozen instead (if I were going to make a lot of goggles, I'd buy the acorn nuts in bulk, maybe from
here). When I got them home, though, they looked awfully shiny. I set them out on a piece of cardboard and gave them one quick spritz of copper spraypaint--I didn't try to cover them completely, I just wanted to dim the shininess a bit. I let it dry overnight, then in the morning glued them on along with some other deco.
Next I considered what to do about a headstrap. Saturday I'd made the rounds of thrift shops and got two black leather purses (one for 99 cents and the other, a Liz Claiborne bag, for $1.50. Damn!), but both had straps that were a tad too wide. Plus the black leather looked funny next to the brown leather and copper/brass. So I decided to make a strap from leather scraps, but I wanted it to be a bit wider than the original strap. To solve the problem of getting a wider strap through the premade plastic gaps, I decided to attach loops with D-rings, to which I could attach a wider strap. As it happens, I had two D-rings of the right size that came off one of the purses, so I cut two pieces of thicker leather--in fact, I used the thickest, sturdiest leather I had, the same kind I used last week for my lawnmower handlebar grips.
Getting the straps through the little holes, which I had covered with leather and glue, was not easy. I used an X-acto knife to open up the gaps, then cut each leather strap at an angle. I used the awl to help cram the tip of the angle-cut end through the gap. As soon as I could grip it on the other side with needle-nosed pliers, I was able to pull it through. Then I trimmed the end straight, put the D-ring on, and glued it. For extra strength I also put a few stitches through the leather. I did a piss-poor job of it since I couldn't get the awl to go through all three thicknesses at the correct angle, and ended up using the needle-nosed pliers to force the needle through. KIDS, DON'T EVER DO THIS. It's dangerous! Not only are needles not meant for that sort of pressure and could break, sending a very sharp piece of metal into your eyeball (see irony, above), it's really easy to stab yourself in the finger like I did.
(Incidentally, a good thing to trim leather with is a wire cutter. Works better than scissors.)
Anyway, I got it finished and decided to wait on the strap itself until I can order some things I can't get locally. I almost declared myself finished. Then I remembered I'm going to DragonCon dressed inexplicably like a steampunk owl, which meant I had to add feathers. I probably should have just left well alone, I don't know. I could have created a lady naturalist persona and been perfectly happy, but noooo, I had to stick feathers on everything.
As I said earlier, I never intended to add many. I used pheasant feathers, which looked most owl-like of all the feathers I'd bought (I also have guinea hen, chicken, and turkey feathers). I chose three for each eyepiece, hampered a bit by the light but pleasant breeze blowing through the garage from the open doors. Then I held my breath, because I was about to do something irreversible. I put a triangle of glue on the edge of the first lens, thereby permanently gluing them closed. Then I pressed the feathers in place, arranged them carefully so they'd make a bird-of-prey frown, and held them there until the glue dried enough that I could let go. Then I did the same to the other lens.
And then I realized I'd RUINED MY GOGGLES, because I overlooked the fact that the eyepieces were sitting on a flat surface and not at the same angle they'd be when worn. You know that little scene in WALL*E when Wall-E wakes up and comes back to himself, and he adjusts his eyes until they're at just the right angle? Well, when I held my goggles up to my face, the angle of the feathers changed from fierce bird-of-prey frown to an anxious Wall-E expression.
I had to add more feathers. Then the goggles looked unbalanced, so I had to add a few feathers at the bottom too. They're more feathery than I wanted, but they also have a definitely owlish look, so maybe I'll get used to them.
I realized something while I was working, though. Back in April when I started this steampunk-my-garage project, all I really wanted was a space where I could work on crafts without making a mess in the house or running out of room. Well, I succeeded. Maybe the garage isn't as steampunky as I'd like--I can't afford to do more with it at this point--but I've got an awesome workspace.
